Tuffy-security 240 User Manual download pdf

Page 1 of 10 - 122006 – Rev 070811

INSTALLATION INSTRUCTIONS

DRAWERS #240

Please read and fill out the enclosed warranty registration card to activate your warranty.

SHIPMENT CONTENTS

#1 Lid #2 Rear #3 Left side panel #4 Right side panel

#5 Left side bracket #6 Right side bracket #7 (2) Trays

10.10 (2) 1 7/16” Seal #10.6 (2) 4 1/8” Seal #10.5 (2) 5 7/16” Seal #10.8 Rubber seal

HARDWARE PACKAGE

#10.1 (4) 3/8 x 5/8” Bolts (2 are used in packaging) #10.18 (10) ¼-20 x ¾” Screws #10.15 (2) 10-32x1 ¼” Screw

#10.11 (4) ¼-20x1” Knob Screw #10.17 (10) ¼-20 Nylock nuts #10.19 (2) ¼-20 Hex washer Nuts #10.13 (2) 10-32 Rubber

Well Nut

#10.2 (4) 3/8” Fender Wash #10.3 (4) 3/8” Wash #10.16 (16) ¼” Wash #10.14 (2) #10 Wash #10.4 (4) Rubber spacers

TOOLS REQUIRED

• All applications: Ratchet, 7/16” socket or wrench, Phillips head screwdriver, T-50 Torx, T-40 Torx, 1/8” Allen wrench, 7/32”

Allen wrench and a utility knife.

• Additional tool requirements for TJ 1997-2002: ½” Socket

• Additional tool requirements for YJ: ½” Socket, T-30 Torx, (Optional: Drill & 3/8” bit)

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Page 1 of 10 - 122006 – Rev 070811 INSTALLATION INSTRUCTIONS DRAWERS #240 Please read and fill out the enclosed warranty registration card to activa

Page 10 of 10 - 122006 – Rev 070811 40. Close the lid #1. The welded studs on the lid #1 with bolts #10.1 located toward the rear of the vehicle sho

Page 2 of 10 - 122006 – Rev 070811 INSTALLATION PLEASE READ ALL SAFETY WARNINGS AND INSTRUCTIONS THOROUGHLY BEFORE STARTING INSTALL • NOTE: THIS D

Page 3 of 10 - 122006 – Rev 070811 4. Install the pre-cut trim seal #10.5 and #10.6 on both side brackets #5 and #6 as illustrated with the bulb fac

Page 4 of 10 - 122006 – Rev 070811 6. Install both the left and right side brackets #5 & #6 to both the side panels #3 & #4 using the #10.18

Page 5 of 10 - 122006 – Rev 070811 Follow the specific instructions below for the vehicle where the enclosure will be mounted Jeep Wrangler TJ 2003

Page 6 of 10 - 122006 – Rev 070811 Jeep Wrangler TJ 1997-2002 16. Remove the factory rear seat catch bolts #11.8, #11.9 Washers and brackets #11.6 at

Page 7 of 10 - 122006 – Rev 070811 Jeep Wrangler YJ 25. Remove the factory rear seat catch bolts #11.1 and brackets #11.2 attached to the vehicle tub

Page 8 of 10 - 122006 – Rev 070811 37. Make sure all hardware has been tightened. 38. Fasten the #2 Rear Panel to the front of #3 left and #4 right

Page 9 of 10 - 122006 – Rev 070811 39. Install the lid #1 by placing it on the enclosure assembly so the welded studs with bolts #10.1 are overlappin

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Tuffy-security 240 User Manual